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1636 0205 48
Van toepassing op Qc4003
Table 1 - Index
Description
Sheet
1
Index
Power supply, open/close GB/MB, engine
2
3
Inputs, outputs, display
4
Customer terminals
5
Power circuit
Sockets and powerlocks options
6
Table 2 - Cross-section legend
Table 3 - Wire
colour legend
Cross
Size
Wire Type
section
Size
aa
• •• •• • ••••••••
H05 V-K
0
a
• •• • ••••••
H05 V-K
1
b
• •• •• • ••••••••
H07 V-K
2
c
• •• •• • ••••••••
H07 V-K
3
d
• •• • ••••••
H07 V-K
4
e
• •• • ••••••
H07 V-K
5
f
• • •• • •••••••
H07 V-K
6
g
• • •• • •••••••
H07 V-K
7
h
• • •• • •••••••
H07 V-K
8
i
• • •• • •••••••
H07 V-K
9
j
• • •• • •••••••
H07 V-K
k
• • •• • •••••••
H07 V-K
l
• • •• • •••••••
H07 V-K
ax
• •• •• • ••••••••
BELDEN 9271
gx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
hx
ix
• • •• • ••••••• EPR-CSP (BS6195)
jx
• • •• • ••••••• EPR-CSP (BS6195)
kx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
lx
Table 4- Optional equipment
Option
Description
Battery switch
O1
O2
Dual frequency
Spillage sensor
O3
O4
Earth leakage relay
Earth leakage relay (RCMA 420)
O5
O6
Insulation monitoring relay
Battery charger
O7
O8
Coolant heater
O9
Inlet shutdown valve
O10
Cold start
O11
Powerlocks
O12
Sockets
O13
Fleetlink locator
O14
Transformer maintenance
SETTINGS FOR Q16:
SETTINGS FOR N22:
GV2ME04:
- Response value I1 = 30mA
- Response value In = 0.6A
GV2ME07:
- Response value In = 2.0A
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
Wire size X
80
160A
0,7xIn=112A
3,5xIn
150/5A
0,9xIn=144A
3,5xIn
100
160A
200/5A
120
200A
0,9xIn=180A
3,5xIn
250/5A
0,9xIn=225A
3,5xIn
150
250A
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
Table 6 - Controller inputs
Description
Terminal
Cross-se
24
MB open feedback
Black
25
MB close feedback
Brown
26
GB open feedback
Red
27
GB close feedback
Orange
43
Diagnostic mode
Yellow
2nd parameter
44
Green
45
Fan failure alarm
Blue
46
VSD failure alarm
Purple
47
Remote start
Grey
Spillage liquid alarm
48
White
49
ELR/ITR alarm
TM changeover feedback
50
118
Emergency stop
Fuel level sensor (analog)
MI108
Table 7 - Controller oputputs
Relay
Cross-se
8
Open MB
11
Close MB
14
Open GB
17
Close GB
TM changeover
57
61
Inlet shutdown valve control
Fuel relay
119
Starter relay
121
SETTINGS FOR N23:
SETTINGS FOR N24:
- Response value I1 = 30mA (=50% I2)
- Response value 1/2 (alarm1/2) 10kOhm
- Relay operation mode: NO
- Fault memory M: ON
- Hysteresis 15%
- Operating mode K1/K2: NO
- Fault memory M: ON
- Starting delay: 1s
- Starting delay: 1s
- Response delay ton1: 0s
- Response delay ton1: 0s
- Pasword: off
- Delay on release: 1s
- Pasword: deactivated
Table 8 - Component list
Tag
Description
Wire size Z
gx
g
-A1
Control unit
gx
Display
hx
-A2
ix
hx
-B2
Fuel level sensor
jx
hx
-B3
Coolant level switch
kx
ix
-D2
Diode
-D25
Diode
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F4
Fuse - 2A
-F5
Fuse - 2A
-F6
Fuse - 2A
-F9
Fuse 20A
-F10
Circuit breaker - 10A
-F20
Fuse - 2A
-F21
Fuse - 5A
-F27
Fuse - 2A
Battery
-G1
-G2
Alternator battery charger
-G3
Alternator
-K0
Starter solenoid
Start relay
-K1
-K2
Relay 12V 1CO - ECU power supply
Relay 12V 1CO - Cold start control
-K3
-K7
Relay 12V 1CO - ELR/ITR trip
Relay 12V 1CO - Open MB
-K11
-K12
Relay 12V 1CO - Close MB
Relay 12V 1CO - Open GB
-K14
-K15
Relay 12V 1CO - Close GB
Relay 12V 1CO - Inlet shutdown valve control
-K25
-K26
Relay 12V 1CO - Air heater control
Relay 12V 1CO - TM sensing changeover
-K200
-K201
Relay 24V 4NO+1NC - TM sensing relay
Relay 24V 4NO+1NC - TM sensing relay
-K202
-K203
Relay 24V 1CO - TM shutdown relay
-M0
Starter motor
-M1
Cooling compartmen fan motor
-M2
Engine compartment fan motor
-N1
ECU
-N2
AVR
-N3
PT100 4-20mA Converter
Low battery adaptor
-N4
-N14
Power supply booster - 12V to 24V
Earth leakage relay
-N22
-N23
Earth leakage relay RCMA 420
Insulation monitoring relay
-N24
-Q2..Q11
Circuit breaker - Sockets
-Q15
Circuit breaker - VSD
-Q16
Circuit breaker - Engine fan motor
-Q17
Circuit breaker - Motorized breaker
-R1
• • • •• •• ••••• • • •• •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • •
-R3
• • • •• •• ••••• • • •• •• • • •• • •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
-R4
• • • •• •• ••••• • • •• •• • • • • • •••• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
-R7
• • • •• •• ••••• • •• •• • • • • • • • • • • • • • • • • • • • • • 05.B2
-R21
Coolant heater - 500W
-R26
Air heater
Battery switch
-S1
- 164 -
Table 8 - Component list
Tag
Description
Location *
02-05.A
-S2
Spillage sensor
Emergency stop - Cubicle
03.E9
-S3
02.F2
-S10
Switch ON/OFF
Switch - Diagnostic mode
02.F3
-S11
03.B3
-S12
Key switch - Dual frequency
02.D9
-S22
Switch - ELR
05.B8
-S23
Switch - RCMA420
05.B8
-T1
Current transformer
05.B8
-T2
Current transformer
04.C2
-T3
Current transformer
04.C2
-T22
Earth leakage relay torus
04.C2
-T23
RCMA 420 torus
02.F4
-TT1
PT100 - Coolant temperature
02.D1
-U11
VSD
04.C2
-U20
Battery charger
02.D10
-U27
Fleetlink locator
03.D6
-X1
Terminal board
02.F1
-X2..X11
Socket 1PH/3PH - 16A to 125A
02.F2
-X12
Powerlocks
05.A6
-X13
Power distribution device
02.F6
-X14
Connector - Fuel level sensor
02.F6
-X15
Connector - Coolant level switch
02.F6
-X16
Connector - CAN BUS
Connector - Engine diagnostic
03.C4
-X17
05.F9
-X18
Connector - Power supply
02.B2
-X19
Connector - Cols start
02.B3
-X20
Connector - Cubicle-engine wire harness
Connector - Spillage Sensor
02.B3
-X21
02.B4
-X22
Connector - Inlet shutdown valve
Terminal strip - Control cubicle connections
03.D5
-X23
02.F9
-X24
Terminal strip - Socket CB trip coil
Terminal strip - Customer terminals
03.D4
-X25
04.C8
-X26
Terminal strip - TM connection
Terminal strip - TM power
04.C8
-X27
04.D8
-X30
Connector - Power management system
02.F5
-X40
Connector - TM controls
05.F2
-X41
Connector - TM sensing
05.F3
-Y25
Inlet shutdown valve
02.F4
05.A4
02.D8
02.B1
04.C7
05.E7
05.E8
05.E9
06.C
05.D2
05.D3
05.D4
02.F6
02.B7
04.B7
02.F10
02.F8
02.F1
* 04.D8
Sheet
Row
Column
Location *
02.F3
02.C6
02.C1
03.D2
03.D1
05.E7
05.E8
05.B6
05.B6
05.B6
05.D6
05.D6
02.F8
05.E2
04.B2
03.D6
05.G6
06.D
06.C2
06.A3
02.F2
02.F3
02.F6
02.F7
02.F8
02.F9
02.E
02.F3
02.E9
02-05
06.D
04.E2-6
04.D2
04.D7
04.E6
04.E7-8
04.E9
02.F9
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