1636 0205 49
Van toepassing op Qc1212
Table 1 - Index
Description
Sheet
1
Index
2
Control circuit
3
Power circuit & Customer terminals
Sockets and powerlocks options
4
Table 2 - Cross-section legend
Cross
Size
Wire Type
section
aa
• •• •• • ••••••••
H05 V-K
a
• •• • ••••••
H05 V-K
• •• •• • ••••••••
b
H07 V-K
• •• •• • ••••••••
c
H07 V-K
d
• •• • ••••••
H07 V-K
e
• •• • ••••••
H07 V-K
f
• • •• • •••••••
H07 V-K
g
• • •• • •••••••
H07 V-K
h
• • •• • •••••••
H07 V-K
i
• • •• • •••••••
H07 V-K
j
• • •• • •••••••
H07 V-K
k
• • •• • •••••••
H07 V-K
l
• • •• • •••••••
H07 V-K
ax
• •• •• • ••••••••
BELDEN 9271
gx
• • •• • ••••••• EPR-CSP (BS6195)
hx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
ix
jx
• • •• • ••••••• EPR-CSP (BS6195)
kx
• • •• • ••••••• EPR-CSP (BS6195)
lx
• • •• • ••••••• EPR-CSP (BS6195)
Table 4- Optional equipment
Description
Option
Battery switch
O1
Dual frequency
O2
O3
Spillage sensor
O4
Earth leakage relay
Earth leakage relay (RCMA 420)
O5
Insulation monitoring relay
O6
Battery charger
O7
O8
Coolant heater
O9
Inlet shutdown valve
O10
Cold start
O11
Powerlocks
O12
Sockets
O13
Fleetlink locator
SETTINGS FOR Q16:
SETTINGS FOR N22:
GV2ME04:
- Response value I1 = 30mA
- Response value In = 0.6A
GV2ME07:
- Response value In = 2.0A
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
80
125A
0,9xIn=113A
3,5xIn
150/5A
100
160A
0,9xIn=144A
3,5xIn
200/5A
120
200A
0,9xIn=180A
3,5xIn
250/5A
0,9xIn=225A
3,5xIn
150
250A
250/5A
0,7xIn=280A
200
400A
4xIr
400/5A
Table 3 - Wire
Table 6 - Controller inputs
colour legend
Terminal
Description
Size
Cross-se
48 (A)
Diagnostic mode
0
Black
49 (B)
Spillage liquid alarm
1
Brown
50 (C)
Fan failure alarm
2
Red
51 (D)
ELR/ITR alarm
3
Orange
52 (E)
Remote start
4
Yellow
53 (F)
2nd parameter
5
Green
Emergency stop
3
6
Blue
18 (D)
Fuel level sensor (analog)
Purple
7
8
Grey
9
White
Table 7 - Controller oputputs
Relay
Description
4 (A)
Run coil
5 (B)
Starter relay
8 (E)
Circuit breaker trip
9 (F)
Inlet shutdown valve (O9)
33 (D)
Open/close GB
SETTINGS FOR N23:
SETTINGS FOR N24:
- Response value I1 = 30mA (=50% I2)
- Response value 1/2 (alarm1/2) 10kOhm
- Relay operation mode: NO
- Fault memory M: ON
- Hysteresis 15%
- Operating mode K1/K2: NO
- Fault memory M: ON
- Starting delay: 1s
- Starting delay: 1s
- Response delay ton1: 0s
- Response delay ton1: 0s
- Pasword: off
- Delay on release: 1s
- Pasword: deactivated
Table 8 - Component list
Tag
Description
Wire size X
Wire size Z
gx
g
-A1
Control unit
hx
gx
-B2
Fuel level sensor
ix
hx
-B3
Coolant level switch
jx
hx
-D1
Diode
kx
ix
-D2
Diode
-D25
Diode (O9)
-F1
Fuse - 2A
-F2
Fuse - 2A
-F3
Fuse - 2A
-F9
Fuse 20A
-F10
Circuit breaker - 10A
-F20
Fuse - 2A (O7)
Fuse - 5A (O8)
-F21
Fuse - 2A (O13)
-F27
Battery
-G1
-G2
Alternator battery charger
-G3
Alternator
-K0
Starter solenoid
Start relay
-K1
Relay 12V 1CO - ECU power supply
-K2
-K3
Relay 12V 1CO - Cold start control (O10)
-K6
Relay 12V 2CO - CB trip
Relay 12V 1CO - ELR/ITR trip
-K7
Relay 12V 1CO - Inlet shutdown valve control (O9)
-K25
-K26
Relay 12V 1CO - Air heater control (O10)
-M0
Starter motor
-M1
Cooling compartmen fan motor
Engine compartment fan motor
-M2
-N1
ECU
-N2
AVR
-N3
PT100 4-20mA Converter
-N22
Earth leakage relay (O4)
Earth leakage relay RCMA 420 (O5)
-N23
Insulation monitoring relay (O6)
-N24
-Q1
Circuit breaker
-Q2..Q11 Circuit breaker - Sockets (O12)
-Q15
Circuit breaker - VSD
Circuit breaker - Engine fan motor
-Q16
-R1
Resistor - 120Ohm CAN end
-R21
Coolant heater - 500W (O8)
-R26
Air heater (O10)
Battery switch (O1)
-S1
Spillage sensor (O3)
-S2
Emergency stop - Cubicle
-S3
-S10
Switch ON/OFF
-S11
Switch - Diagnostic mode
Key switch - Dual frequency (O2)
-S12
Switch - ELR (O4)
-S22
-S23
Switch - RCMA420 (O5)
-T1
Current transformer
-T2
Current transformer
-T3
Current transformer
Earth leakage relay torus (O4)
-T22
-T23
RCMA 420 torus (O5)
-TT1
PT100 - Coolant temperature
-U1
VSD
Battery charger (O7)
-U20
- 170 -
Table 8 - Component list
Tag
Description
Location *
02-03.A
-U27
Fleetlink locator (O13)
02.F6
-X1
Terminal board
02.F3
-X2..X11
Socket 1PH/3PH - 16A to 125A (O12)
Powerlocks (O11)
03.F5
-X12
Power distribution device (O12)
02.B6
-X13
02.D9
-X14
Connector - Fuel level sensor
03.B6
-X15
Connector - Coolant level switch
03.B7
-X16
Connector - CAN BUS
Connector - Engine diagnostic
03.B7
-X17
Connector - Power supply
02.F4
-X18
02.D1
-X19
Connector - Cold start
03.C9
-X20
Connector - Cubicle-engine wire harness
Connector - Spillage liquid sensor (O3)
02.D10
-X21
02.B8
-X22
Connector- inlet shutdown valve
-X23
Terminal strip - Control cubicle connections
02.F1
02.F2
-X24
Terminal strip - Socket CB trip coil (O12)
03.A4
-X25
Terminal strip - Customer terminals
Inlet shutdown valve (O9)
02.F2
-Y25
02.F2
02.F2
02.C3
02.C2
03.F7
02.D2
02.F8
02.F1
03.F2
03.F2
02.F4
03.A2
02.D8
03.E5
03.E6
03.E7
03.E4
04.C
03.D1
03.D2
02.F6
02.F10
02.F8
02.F1
02.F3
02.B1
02.C1
02.D3
02.D4
03.E5
03.E6
03.B4
03.B4
03.B4
03.D4
03.D5
02.F8
03.E2
03.B9
* 04.D8
Sheet
Row
Column
Location *
02.A8
03.G4
04.D
04.C2
04.A3
02.F6
02.F3
02.F6
02.F7
02.F8
02.E9
02.E
02.F3
02.E9
02-05
04.D
03.E8-9
02.F9