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1636 0231 63
Van toepassing op Qc4003
Table 1 - Index
Description
Sheet
1
Index
Power supply, open/close GB/MB, engine
2
3
Inputs, outputs, display
4
Customer terminals
5
Power circuit
6
Sockets and powerlocks options
Table 2 - Cross-section legend
Table 3 - Wire
colour legend
Cross
Size
Wire Type
section
Size
Cross-se
aa
• •• •• • ••••••••
H05 V-K
0
Black
a
• •• • ••••••
H05 V-K
1
Brown
b
• •• •• • ••••••••
H07 V-K
2
Red
• •• •• • ••••••••
3
Orange
c
H07 V-K
d
• •• • ••••••
H07 V-K
4
Yellow
5
Green
e
• •• • ••••••
H07 V-K
f
• • •• • •••••••
H07 V-K
6
Blue
g
• • •• • •••••••
H07 V-K
7
Purple
Grey
h
• • •• • •••••••
H07 V-K
8
i
• • •• • •••••••
H07 V-K
9
White
j
• • •• • •••••••
H07 V-K
k
• • •• • •••••••
H07 V-K
l
• • •• • •••••••
H07 V-K
ax
• •• •• • ••••••••
BELDEN 9271
gx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
hx
ix
• • •• • ••••••• EPR-CSP (BS6195)
jx
• • •• • ••••••• EPR-CSP (BS6195)
kx
• • •• • ••••••• EPR-CSP (BS6195)
• • •• • ••••••• EPR-CSP (BS6195)
lx
Table 4- Optional equipment
Option
Description
O1
Battery switch
Dual frequency
O2
O3
Spillage sensor
O4
Earth leakage relay
Earth leakage relay (RCMA 420)
O5
O6
Insulation monitoring relay
Battery charger
O7
O8
Coolant heater
O9
Inlet shutdown valve
O10
Cold start
O11
Powerlocks
O12
Sockets
O13
Fleetlink locator
O14
Transformer maintenance
SETTINGS FOR Q16:
SETTINGS FOR N22:
GV2ME04:
- Response value I1 = 30mA
- Response value In = 0.6A
GV2ME07:
- Response value In = 2.0A
Table 5 - Circuit breaker & power cables info
Q1 (In)
QAS
Ir
Im
T1-T2-T3
Wire size X
Wire size Z
80
160A
0,7xIn=112A
3,5xIn
150/5A
gx
0,9xIn=144A
3,5xIn
100
160A
200/5A
hx
120
200A
0,9xIn=180A
3,5xIn
250/5A
ix
0,9xIn=225A
3,5xIn
jx
150
250A
250/5A
200
400A
0,7xIn=280A
4xIr
400/5A
kx
Table 6 - Controller inputs
Terminal
Description
24
MB open feedback
25
MB close feedback
26
GB open feedback
27
GB close feedback
43
Diagnostic mode
2nd parameter
44
45
Fan failure alarm
46
VSD failure alarm
47
Remote start
48
Spillage liquid alarm
49
ELR/ITR alarm
50
TM changeover feedback
Emergency stop
118
MI108
Fuel level sensor (analog)
Table 7 - Controller oputputs
Relay
Cross-se
Open MB
8
11
Close MB
Open GB
14
17
Close GB
57
TM changeover
61
Inlet shutdown valve control
119
Fuel relay
Starter relay
121
SETTINGS FOR N23:
SETTINGS FOR N24:
- Response value I1 = 30mA (=50% I2)
- Response value 1/2 (alarm1/2) 10kOhm
- Relay operation mode: NO
- Fault memory M: ON
- Hysteresis 15%
- Operating mode K1/K2: NO
- Fault memory M: ON
- Starting delay: 1s
- Starting delay: 1s
- Response delay ton1: 0s
- Response delay ton1: 0s
- Pasword: off
- Delay on release: 1s
- Pasword: deactivated
Table 8 - Component list
Tag
Description
Location *
g
-A1
Control unit
02-05.A
gx
Display
-A2
03.E9
hx
-B2
Fuel level sensor
02.F2
hx
-B3
Coolant level switch
02.F3
ix
-D2
Diode
03.B3
-D25
Diode
02.D9
-F1
Fuse - 2A
05.B8
-F2
Fuse - 2A
05.B8
-F3
Fuse - 2A
05.B8
-F4
Fuse - 2A
04.C2
-F5
Fuse - 2A
04.C2
-F6
Fuse - 2A
04.C2
-F9
Fuse 20A
02.F4
-F10
Circuit breaker - 10A
02.D1
-F20
Fuse - 2A
04.C2
-F21
Fuse - 5A
02.D10
-F27
Fuse - 2A
03.D6
Battery
-G1
02.F1
-G2
Alternator battery charger
02.F2
-G3
Alternator
05.A6
-K0
Starter solenoid
02.F6
-K1
Start relay
02.F6
Relay 12V 1CO - ECU power supply
-K2
02.F6
-K3
Relay 12V 1CO - Cold start control
03.C4
Relay 12V 1CO - ELR/ITR trip
-K7
05.F9
-K11
Relay 12V 1CO - Open MB
02.B2
-K12
Relay 12V 1CO - Close MB
02.B3
Relay 12V 1CO - Open GB
-K14
02.B3
-K15
Relay 12V 1CO - Close GB
02.B4
Relay 12V 1CO - Inlet shutdown valve control
-K25
03.D5
-K26
Relay 12V 1CO - Air heater control
02.F9
Relay 12V 1CO - TM sensing changeover
-K200
03.D4
-K201
Relay 24V 4NO+1NC - TM sensing relay
04.C8
-K202
Relay 24V 4NO+1NC - TM sensing relay
04.C8
Relay 24V 1CO - TM shutdown relay
-K203
04.D8
-M0
Starter motor
02.F5
Cooling compartmen fan motor
-M1
05.F2
-M2
Engine compartment fan motor
05.F3
-N1
ECU
02.F4
-N2
AVR
05.A4
-N3
PT100 4-20mA Converter
02.D8
Low battery adaptor
-N4
02.B1
-N14
Power supply booster - 12V to 24V
04.C7
Earth leakage relay
-N22
05.E7
-N23
Earth leakage relay RCMA 420
05.E8
Insulation monitoring relay
-N24
05.E9
-Q2..Q11 Circuit breaker - Sockets
06.C
-Q15
Circuit breaker - VSD
05.D2
-Q16
Circuit breaker - Engine fan motor
05.D3
-Q17
Circuit breaker - Motorized breaker
05.D4
-R1
• • • •• •• ••••• • • •• •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • •
02.F6
-R3
• • • •• •• ••••• • • •• •• • • •• • •• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
02.B7
-R4
• • • •• •• ••••• • • •• •• • • • • • •••• • • •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
04.B7
-R7
• • • •• •• ••••• • •• •• • • • • • • • • • • • • • • • • • • • • • 05.B2
-R21
Coolant heater - 500W
02.F10
-R26
Air heater
02.F8
Battery switch
-S1
02.F1
* 04.D8
Sheet
Row
Column
- 183 -
Table 8 - Component list
Tag
Description
Location *
-S2
Spillage sensor
02.F3
Emergency stop - Cubicle
-S3
02.C6
-S10
Switch ON/OFF
02.C1
Switch - Diagnostic mode
-S11
03.D2
-S12
Key switch - Dual frequency
03.D1
-S22
Switch - ELR
05.E7
-S23
Switch - RCMA420
05.E8
-T1
Current transformer
05.B6
-T2
Current transformer
05.B6
-T3
Current transformer
05.B6
Earth leakage relay torus
-T22
05.D6
-T23
RCMA 420 torus
05.D6
-TT1
PT100 - Coolant temperature
02.F8
-U11
VSD
05.E2
-U20
Battery charger
04.B2
-U27
Fleetlink locator
03.D6
-X1
Terminal board
05.G6
-X2..X11
Socket 1PH/3PH - 16A to 125A
06.D
-X12
Powerlocks
06.C2
-X13
Power distribution device
06.A3
-X14
Connector - Fuel level sensor
02.F2
-X15
Connector - Coolant level switch
02.F3
-X16
Connector - CAN BUS
02.F6
-X17
Connector - Engine diagnostic
02.F7
Connector - Power supply
-X18
02.F8
-X19
Connector - Cols start
02.F9
-X20
Connector - Cubicle-engine wire harness
02.E
Connector - Spillage Sensor
-X21
02.F3
-X22
Connector - Inlet shutdown valve
02.E9
Terminal strip - Control cubicle connections
-X23
02-05
-X24
Terminal strip - Socket CB trip coil
06.D
Terminal strip - Customer terminals
-X25
04.E2-6
-X26
Terminal strip - TM connection
04.D2
Terminal strip - TM power
04.D7
-X27
Connector - Power management system
-X30
04.E6
-X40
Connector - TM controls
04.E7-8
Connector - TM sensing
-X41
04.E9
-Y25
Inlet shutdown valve
02.F9
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